Building heating ventilation shafts

August 24, 2022

After laying the heating pipes and installing the radiators, I further refined the heating system by building ventilation shafts to facilitate airflow within the cabin. Cold air from the floor would be drawn into the shafts and warmed by the radiators. By narrowing the ventilation shafts upwards, the chimney effect would be improved, resulting in an additional acceleration of the warm, rising air.

Diagram of the thermal airflow in the cabin

Building the foundational structure

The shafts would be seamlessly integrated into the seating area, so I started with the construction of a robust foundational structure using spruce slats.

Parts of the foundational structure

After oiling and preparing all the parts, I proceeded to mount them within the cabin.

Parts of the foundational structure mounted within the cabin

Crafting the window sills

I precisely fitted matching window sills from spruce slats that would sit on top of the fundamental structure.

Raw fitted window sills

I used my router to mill slots into the window sill, allowing the warm air to flow effectively through it and rise as close to the window as possible.

Milling slots into the window sill

I was satisfied with the initial prototype, so I proceeded in a similar fashion with the remaining window sills.

Oiled window sills ready to be mounted

Once finished sanding and oiling, I mounted the window sills in their designated positions under the windows.

Mounted window sills

On the rear wall, where there were no windows, I attached slightly narrower strips.

Mounted window sills

Covering the shafts

Subsequently, I constructed and installed the backrests, which served as a cover for the inclined part of the ventilation shaft.

Mounted backrests

For the lower, straight sections, I built a small sliding door into the covers.

Sliding door in the cover for the lower section of the shaft

Through the small maintenance sliding door, access to the ventilation valve for the radiators positioned at the highest point in the rear section was available.

Ventilation valve behind the maintenance sliding door

When the door was closed, the warm air would flow nicely upward through the openings.

Covered ventilation shaft with closed maintenance door

The system was ready for its first practical test! Using the flame of a lighter, it was easy to observe how the warm air flowed upward from the slots in the window sills.

Building ventilation shafts around the water tank

Previously, in my van during winter, I would occasionally observe condensation forming in poorly ventilated areas on the wall of the water tank. To prevent this, I built additional ventilation shafts around the tank.

Ventilation shaft around the water tank

The warm air rising from these shafts would then function as heating for the area above the tank and beneath the table.