Building the seating area

September 16, 2022

Similar to all the other components that I built for my previous van, I identified areas for improvement in the seating arrangement as well: During winter, I frequently experienced cold feet as the space under the table lacked proper ventilation from the wood stove’s warm air. To achieve genuine comfort, I needed to insert a cushion or similar support between the vertical backrest and my back, creating a slightly inclined seating position. While working, I noticed a consistent habit of pulling the movable table towards my body, causing it to extend beyond the edge of the bench. In this setup, I could comfortably use my laptop while leaning against the backrest. It served well for solo use, but when accommodating a guest who wished to work facing me, either one person endured an uncomfortable position, or both found themselves in a suboptimal situation. Design-wise, it would have been more favorable if the table extended over the edges of the benches on both sides.

Refining the concept

I incorporated these insights into the design of the truck’s concept, creating an improved and more spacious version of my van’s seating area: Positioned at the center, a large, sliding, and rotating table would provide enough space for two workstations. Following the layout of my van, a U-shaped seating area would surround the table. Slightly angled backrests on both sides would ensure the most comfortable seating position. In the rear section, a daybed would provide room for at least one person to relax or sleep without the need for any adjustments. To accommodate more guests, the table would be height-adjustable, expanding the daybed for up to four people. For optimal comfort during heating, warm air should circulate from the floor and seats, ensuring a warm foot area.

Sketch of the new seating area

Building the double floor

The water tank and the seating area would be divided by a double floor. To facilitate the flow of warm air from the ventilation shaft behind the water tank into the foot area, I milled slots into the thick tongue-and-groove boards forming the raised floor.

Milling ventilation slots for the warm air into the floor boards

After oiling and sanding the floor panels, they elegantly concealed the water tank while offering vents for the warm, rising air.

Floor panels mounted above the water tank

Constructing the seats

Starting at the rear, I constructed the basic framework for the seats,

Basic framework for the seats in the rear end

and gradually progressed on the sides towards the front.

Basic framework for the seats on the sides

To prevent the formation of mold in the seat cushions, I drilled various holes into the removable covers of the seat surfaces.

Drilling holes into the covers of the seat surfaces

For additional stability and smoother opening and closing, I glued additional slats to the underside of the covers.

Enforcing the covers with additional slats

After hours of drilling and sanding, the covers were finally completed.

Finished covers for the seats

Sloped covers on the side ventilation shafts would channel the warm air towards the footwell area beneath the table.

Sloped covers on the side ventilation shafts

I constructed sliding doors for the front side of the benches.

Glueing the sliding door on the framework of the seats

When closed, they would prevent the stored items from slipping out.

Closed sliding doors

And to access items, one could simply slide the doors to the side.

Open sliding door

Installing the table

I assembled the large table top from multiple pieces of oak using large clamps.

Glueing the table top together

After sanding and oiling, I attached aluminum profiles to the underside to prevent the tabletop from warping due to changes in humidity.

Aluminum profiles on the underside of the tabletop

The beautiful oak tabletop made a robust impression on the sliding, rotating, and height-adjustable table leg.

Tabletop mounted on the table leg

Similar to my previous van, I crafted a base from the same oak wood to securely mount the table on the double floor.

Base for the table built out of oak wood

After sanding, oiling, and assembly, the construction made a beautiful impression on me.

Table mounted on the base

Transforming the seating area into a gigantic bed

In the seating mode, the seat covers were positioned forward to extend beneath the table, creating a gap for securing the back cushions.

Seat cover positioned forward

For the bed mode, the seat covers were shifted to the back.

Seat covers positioned backward

This provided enough space in the middle to lower the table seamlessly.

Lowered table in bed mode

With the cushions, this resulted in a gigantic and cozy guest bed.

Gigantic and cozy guest bed

With a few simple steps, the large bed could be transformed back into a comfortable seating area with a daybed, providing enough space for five to six people.

Comfortable seating area with a daybed at the rear end

I was highly pleased as the cabin gradually transformed into a comfortable and cozy space.

View from the daybed